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Large formed stainless steel hopper cones staged on pallets outside the Northern Manufacturing facility
Part of Stainless Fabrication

Heavy-Duty Stainless Steel Fabrication for Mining and Bulk Materials

ISO 9001:2015 · ASME BPVC Section IX · AWS D1.6 qualified. Oak Harbor, Ohio.

  • 316L
  • Duplex 2205
  • Super Duplex 2507
  • 304L
Qualified ISO 9001:2015 ASME BPVC Section IX AWS D1.6
Docs shipped MTRs Weld maps WPS/PQR NDE PMI CoC
1951

Founded in Oak Harbor, Ohio

160 +

Craftsmen

160,000 sq ft

Indoor fabrication facility

60 +

AWS-certified welders

Raw ore does not forgive thin material or soft alloys. We build heavy-gauge chutes, hoppers, liners, and tanks in 316L and duplex grades selected to take abrasion and corrosive slurries together.

Northern Manufacturing fabricates heavy-gauge stainless steel equipment for mining and bulk materials operations: hoppers, bins, chutes, liners, storage and process tanks, conveyor components, and structural platforms. Primary materials are 316L for corrosive wet service and duplex 2205 and super duplex 2507 where abrasion and chlorides attack together. 304 and 316 plate is stocked from 20 gauge through 1 inch with 2-day availability; heavy plate through 2 inches arrives within 5 days.

Founded in 1951, Northern runs a 160,000 sq ft indoor facility in Oak Harbor, Ohio, with 160+ craftsmen and 60+ AWS-certified welders. ISO 9001:2015 certified (AVU Registrations), with welding procedures qualified per ASME BPVC Section IX and AWS D1.6.

What We Build for Mining Operations

  • Hoppers and bins. Smooth-finish stainless interiors that keep bulk material moving and prevent flow problems like ratholing and funnel flow.
  • Chutes and liners. Heavy-gauge construction in high-strength grades selected to resist the abrasion of raw ore and aggregate.
  • Storage and process tanks. Corrosion-resistant 316L and duplex construction for acidic slurries and process chemicals.
  • Conveyor frames and components. Frames, supports, and guards that resist corrosion and impact instead of rusting out around the rollers.
  • Structural platforms, handrails, and guards. Safety-critical structural work built to AWS D1.6 qualified procedures.
  • Custom equipment weldments. Build-to-spec fabrications for processing equipment and pollution control systems.

Large stepped stainless steel hopper assembly with formed panels and long seam welds staged under an overhead crane at Northern Manufacturing

Why Duplex Earns Its Premium in Mining Service

Mining equipment fails from two directions at once: abrasion thins the material mechanically while slurry chemistry corrodes it. Carbon steel handles neither for long, and standard austenitic grades handle only the corrosion half.

Duplex 2205 carries roughly twice the yield strength of 316L, so a chute or liner lasts longer at the same gauge or hits the same strength at a thinner, lighter section. Its mixed austenite-ferrite structure also resists the chloride stress corrosion cracking that takes out 304 and 316 in warm, chloride-heavy slurries. Super duplex 2507 extends the same logic to the most corrosive streams.

The catch is fabrication: duplex keeps those properties only if the weld zone holds its phase balance. Our duplex work runs under ASME BPVC Section IX qualified procedures (P10H), including K-TIG keyhole welding with ER2209 filler on 2205 and ER2594 on 2507, with heat input controlled to the WPS and ferrite measurement available as verification. A duplex part welded like ordinary stainless is duplex you paid for and did not get.

Heavy Plate, Formed Accurately

Heavy-gauge mining work starts at the press brake. Forming runs on Trumpf TruBend CNC press brakes, with laser-cut blanks coming off Trumpf TruLaser flat and tube lasers in the same building, so cut, form, weld, and finish happen under one roof and under one quality system.

Operator forming a stainless steel part on a CNC press brake at Northern Manufacturing, with laser-cut blanks staged beside the dies

Where it simplifies your site work, we pre-assemble units on our floor and trial-fit mating sections before shipment, so bolt holes line up at the mine instead of getting reamed in the field.

A Stable Domestic Partner for Procurement

Mining procurement teams qualify suppliers for the long haul, and the proof points matter more than the pitch. Northern has been fabricating since 1951. The 160,000 sq ft facility, 160+ craftsmen, and in-house capabilities from laser cutting through forming, welding, finishing, and assembly mean one purchase order covers the full scope instead of three vendors splitting it. Material selection guidance, especially on duplex, is aimed at one number: the total cost of owning equipment that stays in service instead of cycling through replacement.

Quality Documentation

Every mining project ships with a turnover package assembled under our ISO 9001:2015 quality system:

  • Material Test Reports (MTRs) traced by heat number from mill cert to final assembly
  • Weld maps with WPS references for every joint, plus welder qualification records
  • Ferrite measurement on duplex weldments where specified
  • Dimensional inspection reports to your drawing tolerances
  • Certificate of Conformance (CoC) to your purchase order requirements

When a component is safety-critical, the documentation proves what was built, who welded it, and what it was built from.

Have a chute, hopper, or tank that keeps wearing out?

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Capabilities behind this work

Every mining & bulk materials project draws on specific fabrication processes. These are the ones we use most for this industry.

Frequently asked questions

What engineers and procurement managers ask us about mining & bulk materials fabrication.

How do you ensure quality and traceability for critical mining components?

Every project runs under our third-party audited ISO 9001:2015 quality management system (AVU Registrations), so fabrication follows documented procedures, not habit. The turnover package includes Material Test Reports (MTRs) traced by heat number, weld maps with WPS references for every joint, dimensional inspection reports, and a Certificate of Conformance to your purchase order.

Can your facility handle heavy, large-scale mining fabrications?

Yes. Our 160,000 sq ft indoor facility is built for heavy plate work, with Trumpf TruBend press brakes for thick-section forming and 78 welding stations behind them. 304 and 316 plate is stocked through 1 inch, with heavy plate through 2 inches available within 5 days. We can also pre-assemble units on our floor to simplify your site installation.

What is your experience with duplex stainless grades like 2205 and 2507?

We fabricate both duplex 2205 and super duplex 2507 under ASME BPVC Section IX qualified procedures (P10H), including K-TIG keyhole welding with ER2209 filler on 2205 and ER2594 on 2507. Duplex lives or dies on its austenite-ferrite phase balance, so heat input is controlled to the qualified WPS and ferrite measurement is available to verify the weld zone kept its properties.

When should I specify 316L versus duplex for slurry service?

316L is the workhorse for corrosive wet service at moderate stress. Step up to duplex 2205 when abrasion and chlorides combine: it carries roughly twice the yield strength of 316L, so sections last longer at the same gauge or run thinner at the same strength, and it resists chloride stress corrosion cracking. Super duplex 2507 covers the most corrosive slurries. Send us the ore chemistry and duty cycle and we will walk the trade-off with you.

Do you also fabricate carbon and abrasion-resistant steel for mining?

Yes. Hardened, abrasion-resistant carbon steel work, like wear liners and AR duct for bulk material transport, runs in our main facility under ASME Section IX qualified carbon steel procedures. Stainless work is protected from carbon contamination in a separate 40,000 sq ft stainless-only production space with dedicated tooling.

Send us a drawing. We'll tell you what it takes.