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Sunset Spectacular: architectural stainless steel structure fabricated by Northern Manufacturing on Sunset Blvd
Part of Stainless Fabrication

Architectural Stainless Steel Fabrication

Architectural stainless with finish quality controlled from forming through final polish.

Qualified ISO 9001:2015 AWS D1.6
Docs available MTRs Weld maps WPS/PQR NDE PMI CoC
67 ft

Sunset Spectacular tower

200,000 lb

Built in pieces, site-assembled

60 +

AWS-certified welders

1951

Fabricating since

Custom architectural stainless: mirror-polished facade panels, sculptural public art, and AESS structural elements where every weld and grind mark is visible. Built in a dedicated stainless-only production space in Oak Harbor, Ohio.

Northern Manufacturing fabricates custom architectural stainless steel for architects, general contractors, and art installation firms. The work ranges from mirror-polished facade cladding and structural curtain-wall elements to large-scale public art installations. Surface quality is the governing constraint: every weld, grind mark, and forming tool impression is visible in the finished piece. Northern’s 40,000 sq ft stainless-only production space in Oak Harbor, Ohio eliminates carbon contamination that would compromise finished surfaces.

60+ AWS-certified welders. ISO 9001:2015 certified (AVU Registrations). 5-axis laser cutting for compound geometries. In-house forming, rolling, and pickling/passivation.

What We Build for Architectural Applications

Facade Panels & Curtain-Wall Elements

Mirror-polished or brushed stainless panels with tight dimensional tolerances for field alignment. Surface finish matched to architect-approved master samples.

Sculptural Features & Public Art Structures

Large-scale stainless structures fabricated to the artist''s or architect''s 3D model. Northern fabricated the Sunset Spectacular on Sunset Blvd in West Hollywood: a multi-story stainless steel structure with complex compound geometry.

Structural Supports & Decorative Frames

Architecturally Exposed Structural Steel (AESS) in stainless, where every member is visible and every weld is a design element.

Handrails, Canopies & Site Furnishings

Exterior stainless elements built to withstand weather exposure while maintaining surface appearance.

Welding for Visible Joints

Architectural stainless demands welds that are both structurally sound and visually clean. Northern's GTAW welders are qualified to AWS D1.6 and trained for AESS-grade weld appearance. Weld beads are ground, blended, and finished to match the surrounding surface so joints read as seamless in the installed piece.

For joints that cannot be mechanically finished (interior corners, enclosed spaces), we specify autogenous GTAW to produce the cleanest possible as-welded appearance.

Angular brushed-metal figurative sculpture installed on a circular plaza base with palm trees behind

Surface Finish Control

Architectural stainless fabrication is surface-finish fabrication. The dominant challenge is not strength or corrosion resistance but holding a consistent visible finish across all components of a multi-piece installation. Northern controls surface finish through:

Architect-approved master samples. Before production begins, we create finish samples for approval. These master samples serve as the quality-control reference throughout fabrication.

Controlled mechanical finishing. We hold specified Ra (roughness average) values through consistent grinding and polishing sequences. Common architectural finishes: #4 satin, #7 semi-mirror, #8 mirror, bead-blasted matte.

Dedicated stainless tooling. Grinding wheels, polishing compounds, and work surfaces dedicated to stainless prevent iron contamination that would stain finished surfaces.

Pickling and passivation. Post-weld treatment per ASTM A380/A967 restores the passive layer and removes heat tint without disturbing the mechanical finish.

Design-Assist Fabrication

Architectural projects benefit from fabricator involvement before final design freeze. Northern offers design-assist collaboration where our engineering team reviews 3D models (Revit, Rhino, SolidWorks) for constructability, identifies potential finish-quality risks in complex geometries, and recommends forming sequences that protect surface integrity.

This approach catches issues that surface during fabrication of the first piece, not the fiftieth. The result: fewer RFIs, fewer change orders, and a fabricated product that matches the design intent.

Stainless steel sculpture of curved sail-like ribs mounted on a pedestal at a waterfront

Quality and Traceability

Provided as your specification and purchase order require, not as a fixed package.

Finish samples matched to architect-approved masters at every QC checkpoint
Dimensional inspection per your drawing tolerances
Material Test Reports (MTRs) for full traceability
Weld maps for structural joints per AWS D1.6
Assembly fit-up verification in the shop before release

Architectural project

Proof on a real assembly for this industry.

The Sunset Spectacular, a 67-foot stainless steel media tower by Orange Barrel Media, on the Sunset Strip at twilight

All 72 Ohio-built components assembled in West Hollywood with zero fit-up issues. The project won the 2021 Tekla North America BIM Award for Best Small Project and the 2017 AIA|LA Next LA Honor Award.

Architectural

Fabricating the Sunset Spectacular

A 67-foot, 100-ton 304L stainless steel monocoque with 72 unique multi-ton panels, sharp corners that ruled out press brake forming, and no two faces parallel. As designed, the structure was considered unbuildable.

304L Stainless Steel

Have an architectural stainless project on your boards?

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Capabilities behind this work

Every architectural project draws on specific fabrication processes. These are the ones we use most for this industry.

Frequently asked questions

What engineers and procurement managers ask us about architectural fabrication.

How do you keep the finish consistent across a multi-panel installation?

Production starts only after the architect approves a master finish sample, and that sample is the quality reference at every checkpoint through fabrication. Grinding and polishing sequences are standardized so panel 80 matches panel 1, and all work runs on dedicated stainless tooling that cannot embed the iron particles that later stain a finished surface.

Can you work directly from our 3D model?

Yes. Our eight-person engineering team works in SolidWorks and reviews Revit and Rhino geometry for constructability before fabrication begins. Design-assist review flags finish-quality risks in compound geometry and recommends forming sequences that protect visible surfaces, which catches problems on the first piece instead of the fiftieth.

Which stainless grade should we specify for an exterior installation?

Type 304 performs well in most inland exterior settings. Specify 316 where the installation faces de-icing salt, coastal air, or pool chemistry, because the added molybdenum resists the chloride tea staining and pitting that show on 304 in those exposures. For load-bearing sculptural elements, duplex 2205 adds roughly twice the yield strength of austenitic grades. We will review the site exposure with you before the spec locks.

Can you fabricate something too large to ship in one piece?

Yes. Large installations are engineered into shippable sections, dry-fit as a complete assembly in our 160,000 sq ft facility, then match-marked for field erection. Sections up to 48 feet long travel on standard and stretch trailers, and anything beyond that is quoted with the rigging and route planning included rather than discovered later.

Send us a drawing. We'll tell you what it takes.