In 1990, Northern Manufacturing invented the VersaGage, a portable handheld digital measuring instrument that filled the gap between calipers and stationary CMM machines. Ford’s certification team called it “a quantum leap in measuring technology.” Here is how a fabrication shop in Oak Harbor, Ohio ended up setting a metrology standard.
The Challenge: Meeting the Highest Standards
In the late 1980s, Northern Manufacturing was pursuing the prestigious Ford Q1 certification, a quality standard awarded only to suppliers with the most rigorous manufacturing and verification processes. This presented a significant challenge. The metrology tools available at the time were simply not efficient enough to meet Ford’s demanding requirements. We faced a critical gap between traditional hand tools, like calipers, and large, expensive, stationary machines that couldn’t be used on the factory floor. This business imperative became the catalyst for a groundbreaking invention.
The Solution: A Quantum Leap in Measurement
In 1990, Quintin Smith invented the VersaGage, a portable, versatile, handheld digital measuring instrument. It filled the gap between calipers and large CMM machines.
“A quantum leap in measuring technology.” (Ford Certification Team)
Why the VersaGage Was Revolutionary
- Versatility. Height, depth, and ID/OD measurements from one instrument.
- Portability. Precise checks directly on the shop floor.
- Large-format capability. Models up to 80 inches.
- Digital connectivity. SPC-ready with an integrated data port.
From Oak Harbor to the World Stage
- 1992: Commercial launch.
- 1992: Runner-up “Product of the Year” (Metlfax Magazine).
- 1993: Partnership with Mitutoyo; rebranded as the Digimatic.
An Enduring Legacy
The VersaGage is more than a tool. It represents Northern Manufacturing’s spirit of innovation, problem-solving, and precision. From Oak Harbor, it reached the world and continues to inspire our forward-looking journey.
The same spirit of ingenuity that created the VersaGage continues to drive our company forward today. Read more in the Northern Manufacturing story.